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Digital order picking
More efficient, faster, error-free — the biggest advantages of Pick-by-Light

Pick-by-Light im Sequenz-Picking für die Automobilbranche und Industrie

With ekko Pick-by-Light, order picking is considerably simplified through the use of modern devices and direct connection to existing IT systems. This technology reduces manual errors and ensures an efficient material flow on the shopfloor. Light signals at the storage locations immediately indicate where a product is to be picked, which minimises errors and saves time. Companies that use pick-by-light or pick-to-light benefit from increased process quality and efficiency. The modular ekko hardware allows customised adaptation to different warehouse environments, whether in logistics, sequential production or the retail industry. Thanks to the intuitive operation, familiarisation times are short and employee motivation increases. Pick-by-light picking offers a future-proof solution that helps companies remain competitive.

Functionality and areas of application of pick-by-light systems and digital order picking

With the ekko pick-by-light system Commissioning is optimized by modern technology. This system reduces manual errors by making the picking process more efficient through the use of pick-by-light and pick-to-light systems and their direct connection to existing IT systems. But what does pick-by-light mean exactly? It is a system in which LED displays at storage areas Light up to give employees precise instructions.

By Smart label important information about the individual products is displayed dynamically and remains constantly connected to your ERP system. The hardware is cordless and durable Can be integrated into storage areas and shelves. This significantly improves the flow of materials on the shopfloor. Pick-by-light order picking is particularly advantageous in dynamic environments such as Automotive industry, mechanical engineering, logistics, medical technology and e-commercewhere speed and accuracy are critical.

With ekko, you can ensure that your picking process is not only error-free, but also seamlessly integrated into your existing processes, whether it's modernizing picking or setting up a new warehouse and logistics process.

Direct connection to existing IT systems for optimized processes

A key criterion when choosing a pick-by-light system is IT integration. Only when the system seamlessly connect to existing ERP, WMS or MES structures leaves, creates real added value.

Ekko's solutions start right here:
By open interfaces And a modular software architecture Can the pick-by-light control be integrated directly into existing systems — without complex reprogramming. This allows orders to be automatically transferred and Report back in real time. This not only saves time, but also reduces sources of error. Especially in complex logistics environments, continuous IT integration creates the basis for Transparency, traceability, and automation.

With ekko, you get everything from a single source and can conveniently concentrate on Configuring instead of programming. With ekko, you get all hardware and software for Pick-by-light or pick-to-light, asset tracking, Locationing, Digital Labeling as well as eKanban solutions.
pick-by-light

Reducing manual errors and time in the picking process

Commissioning errors cost time, money and trust. Studies show that a The majority of errors are due to manual processes and is due to unclear instructions.

A pick-by-light system minimizes these risks:
Clear, visual signals ensure that the right item is removed from the right location. Employees no longer have to compare item numbers or look up lists — the probability of confusion is drastically reduced. The ekko pick-by-light system also provides support through feedback mechanisms such as acoustic signals or confirmation buttons. This creates a secure, comprehensible process — even for new employees or temporary workers.
In addition to the positive perception of pickers when using modern picking technologies, significant time savings in picking orders were also measured. Ekko focuses both on Pick-by-Light as well as on Pick-by-cmd (cart-mounted display/portable picking devices), and offers with the Plug-and-play solution a particularly simple and cost-effective introduction to digital order picking.
Average time savings in comparison:
Infografik der durchschnittlichen Zeiteinsparung durch verschiedene Picking und Kommissioniermethoden im Vergleich. Gemessen an Pick-by-Paper, Pick-by-Light, Pick-by-CMD und Pick-by-HUD.
Source: ISWC '14, SEPTEMBER 13 - 17, 2014, SEATTLE, WA, USA; “A Comparison of Order Picking Assisted by Head-upDisplay (HUD), Cart-Mounted Display (CMD), Light, and Paper Pick List” User Study by: Georgia Institute of Technology USA; Ubimax GmbH Germany; infographic prepared: ekko GmbH

Efficient management of material flow on the shopfloor

A smooth flow of materials is crucial in production. Pick-by-light can be used here not only for order picking, but also to control the supply of materials directly at the workplace. Become eKanban with ekko Materials digitally monitored and push automated refill processes on. This saves distances, reduces cycle times and avoids bottlenecks.

With the scalable solutions from ekko, the material supply can also be integrated into existing shopfloor processes. Calls can be triggered automatically via the central control system — manually, via barcode or via Interface to ERP. This creates a synchronous material flow that is exactly in line with production.

Practical examples of success with the pick-by-light system

Numerous companies — from medium-sized companies to international corporations — already rely on Pick-by-Light and report from significantly increased efficiency.

An example:
‍With the ekko pick and put-to-light system, an online retailer was able to increase its order picking speed by Increase 35%, while the Error rate dropped by 80%.

Even in the automotive The benefits are evident:
A supplier used Pick-by-Light from ekko to provide sequence components with pinpoint accuracy — this led to a drastic reduction of processing times. Pick-by-light order picking is not just sustainable, but also pays off economically. And with a flexible provider like ekko, every project can be implemented individually.

Tips for implementing pick-by-light systems

The introduction of a pick-by-light system should be well planned. A detailed analysis of current processes and a clear definition of goals is important. In practice, it has been shown that a phased rollout, e.g. initially in a sub-area, makes it easier to get started. Training and employee involvement are essential to create acceptance and security. When choosing the provider, it is worthwhile pay attention to modularity and open interfaces — as offered by Ekko. As a result, the system remains future-proof and adaptable. The topic of ROI should also be addressed early on. Most projects Pay off after just a few months by saving time and preventing errors.

Outlook on future developments in the area of warehouse logistics

The logistics sector is changing — Automation, AI, and real-time data change the rules of the game. Pick-by-light systems will be even more intelligent in the future. Adaptive light signals, automatic error corrections and AI-powered forecasts for picking volumes. The trend towards mobile use, e.g. via tablet, smartphone and smartwatch, will continue to increase. Even the robotics continues to develop rapidly. It is therefore important to have a strong Basis for future technologies to create.

ekko is already taking this path with:
The hardware is updateable, the Modular and cloud-ready software. In this way, companies can invest today and are also prepared for tomorrow's requirements. Anyone who now positions themselves with modern pick-by-light solutions creates a clear competitive advantage.

We are happy to advise you and help your company digitize warehouse logistics. We are looking forward to your request.
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Mehr über unsere out-of-the-box Lösungen

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Picking
Entdecken Sie mit ekko eine neue Dimension des Pickings: kabellos, digital und individueller als je zuvor.
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eKanban
Mit ekko eKanban werden Nachbestellprozesse automatisiert. So reduzieren sich Aufwände für eine sichere Materialversorgung drastisch.
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Locationing
ekko Locationing ermöglicht es, Assets in Echtzeit zu lokalisieren, Zustände zu überwachen und die Effizienz zu steigern.
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Digital Labeling
Immer die systemseitige Information am Ort des Geschehens haben mit digitaler Beschriftung von ekko.

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+49 2302 430870

Use cases:

Pick-by-LighteKanbanLocationingDigital Labeling

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Warehouse digitizationDigital order pickingsequence documentmanufacturing management

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